clamp session-id to 64 chars for openai-codex (#6653)

fixes #6630

packages/ai/test/openai-codex-stream.test.ts

@@ -640,6 +640,54 @@ describe("openai-codex streaming", () => {
 		expect(capturedPayload?.prompt_cache_key).toBe("x".repeat(64));
 	});
 
+	it("clamps Codex session-id header to 64 characters", async () => {
+		const token = mockToken();
+		const sessionId = "x".repeat(67);
+		let capturedHeaders: Headers | undefined;
+		const encoder = new TextEncoder();
+		vi.stubGlobal(
+			"fetch",
+			vi.fn(async (_input: string | URL, init?: RequestInit) => {
+				capturedHeaders = init?.headers instanceof Headers ? init.headers : undefined;
+				return new Response(
+					new ReadableStream<Uint8Array>({
+						start(controller) {
+							controller.enqueue(encoder.encode(buildSSEPayload({ status: "completed" })));
+							controller.close();
+						},
+					}),
+					{ status: 200, headers: { "content-type": "text/event-stream" } },
+				);
+			}),
+		);
+
+		const model: Model<"openai-codex-responses"> = {
+			id: "gpt-5.1-codex",
+			name: "GPT-5.1 Codex",
+			api: "openai-codex-responses",
+			provider: "openai-codex",
+			baseUrl: "https://chatgpt.com/backend-api",
+			reasoning: true,
+			input: ["text"],
+			cost: { input: 0, output: 0, cacheRead: 0, cacheWrite: 0 },
+			contextWindow: 400000,
+			maxTokens: 128000,
+		};
+		const context: Context = {
+			systemPrompt: "You are a helpful assistant.",
+			messages: [{ role: "user", content: "Say hello", timestamp: Date.now() }],
+		};
+
+		await streamOpenAICodexResponses(model, context, {
+			apiKey: token,
+			transport: "sse",
+			sessionId,
+		}).result();
+
+		expect(capturedHeaders?.get("session-id")).toBe("x".repeat(64));
+		expect(capturedHeaders?.get("x-client-request-id")).toBe("x".repeat(64));
+	});
+
 	it("preserves gpt-5.5 xhigh reasoning effort from simple options", async () => {
 		const tempDir = mkdtempSync(join(tmpdir(), "pi-codex-stream-"));
 		process.env.PI_CODING_AGENT_DIR = tempDir;